Short and medium runs, no tooling

Serial production with FDM 3D printing

When a mold costs too much and tooling takes weeks, FDM 3D printing produces short and medium runs of functional parts in days, not months.

Batch of functional FDM-printed components lined up for serial production
RICREO · FDMSavona · IT

RICREO is an FDM 3D printing service for companies that need functional parts in short or medium runs. No molds and no injection minimums: the file becomes a repeatable batch, with the same material and the same parameters.

Build volume is 256 × 256 × 260 mm. Volume tiers are progressive: −20% from 10 parts, −40% from 30, and custom B2B pricing from 100 parts. The unit price comes from the geometry, not from a generic catalog.

We work as a contract manufacturer for engineering teams, machine builders and companies launching a product: one-off batches, reorders from the same file, variants of the same part and pre-series before the mold. We manufacture in Savona and ship across Italy and Europe.

Batches without molds

  • 01

    No mold cost

    Startup cost stays on the part, not on tooling worth thousands of euros.

  • 02

    Changes without retooling

    A file revision goes into the next batch without cutting a new mold.

  • 03

    Make to order

    Print only what you need and keep inventory low.

  • 04

    Geometry molds struggle with

    Channels, light weighting and organic shapes stay inside material and machine time.

From the print farm

Parts 3D printed in series

Batch of identical black FDM 3D printed components lined up on the bench before inspection
A batch on the bench: same file, same material, same parameters.
Black FDM 3D printed technical components: housings, gears, bushings and lightweight structures
Geometry that a mold would need slides and inserts for.
Functional 3D printed parts: lattice pedal, crank, phone stand and branded napkin holder
Mechanical and branded parts from the same print farm.

Applications

What we produce in series with 3D printing

  • Housings and enclosures

    Electronics enclosures, technical covers and custom boxes, with holes and snap fits built into the model.

  • Brackets, mounts and clips

    Fasteners and mounts repeated in dozens or hundreds of copies, in PETG, nylon or PC.

  • Machine components

    Parts for machines and lines, including discontinued ones, delivered in batches instead of one at a time.

  • Pre-series before the mold

    A bridge batch to reach the line or the market while the mold is being built.

  • Jigs in multiple copies

    The same assembly jig for every workstation, identical from one station to the next.

  • Displays and branded parts

    Stands, holders and branded components, produced in series for shops, trade fairs and offices.

Before the mold

When does serial 3D printing pay off?

It pays off as long as the mold cost, spread over the parts, exceeds the unit price difference. The break-even quantity is roughly: mold cost ÷ (FDM part price − molded part price). With a €5,000 mold, an €8 FDM part and a €1 molded part, break-even lands around 715 parts.

100parts

Custom B2B price

An estimate to frame the choice. The unit price is calculated from the file and checked again before checkout.

ItemRICREO FDMInjection molding
Mold cost€0from 3,300 €
Mold per part€0€33
Production start24–48 hours on standard materials6–12 weeks
Volume discountCustom B2B priceAfter the mold
Design changeIn the next batchNew tooling

3D printing, molding, casting or CNC: which one for the run

Comparison of technologies for serial production of plastic parts
TechnologyTypical quantityToolingFirst partsDesign change
FDM 3D printing10 to a few thousandNone24–48 h on standard materialsNew file, no cost
Injection moldingA few thousand and upMold worth thousands of eurosWeeks for the moldMold rework or a new mold
Vacuum casting20 to 200Short-life silicone mold2–4 weeksNew master and new mold
CNC machining1 to 100CAM program and fixturingA few daysNew CAM program

Indicative values for a medium-size plastic part: check them on your own part. We work in FDM only, and if the numbers point to a mold we will tell you.

Guide: 3D printing or injection molding Materials for the run

Process

How we work

  1. 01

    File and quantity

    You upload STL, OBJ or 3MF to the quote tool, or send us the STEP for custom batches, with material and quantity.

  2. 02

    Price from the geometry

    The quote tool reads the geometry. The final price is checked again before checkout.

  3. 03

    FDM batch printing

    We run the batch with fixed parameters so parts stay consistent.

  4. 04

    Check and shipping

    We check the parts and ship across Italy and Europe, or prepare pickup in Savona.

Case studies

Related work

  • A run of identical functional components printed in FDM

    FDM

    Functional component batch

    Repeated parts, same orientation and same material, ready to assemble without a dedicated mold.

FAQ

Serial production: common questions

01How many parts can you produce in series with 3D printing?

From 10 parts up to a few thousand per order. FDM pays off as long as the mold cost, spread over the parts, outweighs the difference in unit price. Above 2,500 parts we check with you whether injection molding becomes cheaper, and we tell you.

02How much does serial 3D printing production cost?

The price depends on part volume, material and machine time, not on a price list. Upload the STL, OBJ or 3MF file to the quote tool and see the unit price. On batches we apply −20% from 10 parts, −40% from 30, and custom pricing from 100 parts.

03Are all parts in a 3D printed batch the same?

Yes, within FDM tolerances. The batch runs with the same file, the same material and the same parameters, so orientation, walls and infill do not change from part to part. Mark the critical dimensions on the drawing: we check them before shipping.

04Can I reorder the same batch later?

Yes. A reorder starts from the same file and the same parameters as the previous order. If the part changes revision in the meantime, the new version goes into the next batch with no tooling cost and no stock to scrap.

05Is serial 3D printing a good pre-series before the mold?

Yes, it is a typical use. An FDM batch gets you onto the line or the market while the mold is being built, and lets you fix the design before it is locked into steel.

06Which materials do you use for serial production?

PETG for most functional parts, ASA for outdoor and sun exposure, nylon for wear, clips and hinges, polycarbonate for heat and load, TPU for seals and flexible parts. PLA stays for visual parts and light jigs.

07How fast can a batch ship?

For medium PLA, PETG and ABS we estimate about two production days, plus shipping. Nylon, ASA and polycarbonate usually need about seven days. Shipping in Italy is 24/48 hours, and about 48 hours in Europe.

Ready to send the file?

Repeatable FDM parts, from dozens to thousands of units, without paying for a mold.